Quality Bag Filter Housing & Cartridge Filter Housing Factory

.gtr-container-m3n4o5 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 16px; max-width: 100%; box-sizing: border-box; } .gtr-container-m3n4o5 p { font-size: 14px; margin-bottom: 1em; text-align: left !important; word-wrap: break-word; overflow-wrap: break-word; } .gtr-container-m3n4o5 .gtr-section { margin-bottom: 24px; } .gtr-container-m3n4o5 .gtr-heading-main { font-size: 18px; font-weight: bold; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-m3n4o5 .gtr-heading-sub { font-size: 14px; font-weight: bold; display: inline; color: #0056b3; } .gtr-container-m3n4o5 .gtr-list-unordered { list-style: none !important; padding-left: 0; margin-left: 0; } .gtr-container-m3n4o5 .gtr-list-unordered li { position: relative; padding-left: 20px; margin-bottom: 0.5em; font-size: 14px; text-align: left; } .gtr-container-m3n4o5 .gtr-list-unordered li::before { content: "•" !important; position: absolute !important; left: 0 !important; color: #0056b3; font-size: 16px; line-height: 1.6; } .gtr-container-m3n4o5 .gtr-list-ordered { list-style: none !important; padding-left: 0; margin-left: 0; } .gtr-container-m3n4o5 .gtr-list-ordered li { position: relative; padding-left: 25px; margin-bottom: 0.5em; font-size: 14px; text-align: left; } .gtr-container-m3n4o5 .gtr-list-ordered li::before { content: counter(list-item) "." !important; position: absolute !important; left: 0 !important; color: #0056b3; font-weight: bold; font-size: 14px; line-height: 1.6; width: 20px; text-align: right; } .gtr-container-m3n4o5 .gtr-tagline { font-size: 16px; font-weight: bold; text-align: center; margin-top: 32px; padding-top: 16px; border-top: 1px solid #eee; color: #0056b3; } @media (min-width: 768px) { .gtr-container-m3n4o5 { padding: 32px; max-width: 960px; margin: 0 auto; } .gtr-container-m3n4o5 .gtr-heading-main { font-size: 20px; margin-bottom: 1.2em; } .gtr-container-m3n4o5 .gtr-tagline { font-size: 18px; } } In the high-stakes world of lithium-ion battery manufacturing, every nanometer matters. The pursuit of higher energy density, longer cycle life, and unwavering safety hinges on a deceptively simple principle: absolute purity. Contamination is the invisible enemy, capable of compromising electrode integrity, electrolyte stability, and ultimately, the performance of the final cell. At Shandong Yate Filter Material Co., Ltd., we understand that superior filtration isn't just a step in your process; it's the foundational guardrail for quality. We partner with leading battery manufacturers worldwide to deliver the precision and reliability required from electrode slurry to electrolyte purification and critical wastewater recycling. The Critical Filtration Stages: Where Precision Meets Process Electrode Slurry Filtration: The journey to a perfect battery begins with a flawless slurry. Agglomerates or impurities in the electrode coating can lead to inconsistent coating, internal shorts, and reduced capacity. Our specialized filter bags and precision filter cartridges are engineered to capture ultra-fine particles without compromising viscosity or formulation integrity. This ensures a uniform, defect-free electrode—the very heart of a high-performance battery. Electrolyte Purification: The electrolyte is the lifeblood of the battery. Even trace moisture or metallic particles can trigger detrimental side reactions, gas generation, and accelerated degradation. Our high-efficiency filtration systems provide meticulous purification, safeguarding electrolyte purity. This translates directly to enhanced ionic conductivity, improved SEI layer formation, and superior long-term stability for your cells. Water & Process Fluid Recycling: Sustainability and cost efficiency are paramount. In wastewater recycling and solvent recovery processes, our robust filtration solutions effectively remove suspended solids, spent carbon, and other process contaminants. This enables efficient closed-loop systems, reduces environmental impact, and lowers production costs—aligning operational excellence with ecological responsibility. Why World-Leading Innovators Trust Shandong Yate Our commitment goes beyond supplying products; we provide filtration solutions backed by deep material science expertise. Our advanced filter media, including precision-meltblown cartridges and multi-layered bag filters, offer: Consistent High Precision: Guaranteed particle capture ratings for predictable, repeatable results. Exceptional Dirt-Holding Capacity: Longer service life, reducing changeout frequency and downtime. Broad Chemical Compatibility: Designed to withstand aggressive solvents, acids, and alkalis used in battery production. Optimized Flow Rates: Maintaining process efficiency without sacrificing protection. This dedication to excellence is why we are a trusted filtration partner to global pioneers, including industry giants like CATL (Contemporary Amperex Technology Co., Limited), Huawei, and Gree. These collaborations are built on a shared vision for innovation, where reliable, high-purity filtration forms the unseen backbone of groundbreaking technology. Engineer the Future with Confidence From powering electric vehicles and energy storage systems to fueling portable electronics, the demand for better, safer batteries is relentless. Your innovation drives this future. Let Shandong Yate secure the purity that your breakthroughs demand. Explore how our tailored filtration solutions for lithium-ion battery production, electrode slurry filtering, and electrolyte purification can elevate your manufacturing standards. Visit our website or contact our engineering team to schedule a consultation. Shandong Yate Filter Material Co., Ltd. – Filtering the Way to a Powerful, Pure Future.

Author:Tammy Wechat/Whatsapp:+86 18366503918 Email:yatefilter01@163.com   The structure and working principle of liquid filter bag filter Bag filter is a pressure filtration equipment. The water inlet pipe on the side of the shell flows into the filter bag. The filter bag itself is installed in the reinforced mesh basket. The liquid passes through the filter bag of the required fineness grade, and the impurity particles are intercepted by the filter bag, so as to obtain qualified filtrate. It is very convenient to change the filter bag of this machine, and there is basically no material consumption. The bag filter has the advantages of good sealing, strong flow capacity and convenient operation.   Liquid filter bag is a widely used equipment and one of the key components of the filter. Generally speaking, liquid filter bag has the following characteristics: 1. Stainless steel welding technology is usually used, and the horizontal error is less than 0.2 mm. It can be installed in the equipment to improve the sealing degree. In addition, the possibility of side leakage can be reduced, and the filter bag diameter error is less than 0.5 mm. 2. The label on the filter bag indicating the product specifications and models should be easy to replace to prevent the filter bag from being contaminated by labels and ink during use. 3. Generally speaking, the product is produced by high-speed industrial sewing machines, and there is no need to reduce the temperature of silicone oil, because this production method will not cause silicone oil pollution.   The filtrate surface of the liquid filter bag is specially singed, which not only effectively prevents the fiber from falling off and contaminating the filtrate, but also avoids excessive clogging of the filter holes by traditional rolling treatment. All raw materials are pure white, without any special bleaching and dyeing treatment, which fully meets environmental protection standards. Moreover, due to the three-dimensional filtration layer of the needle felt, when the liquid flows through the filter bag, due to the deep filtration mechanism, the particles will stay on the inner wall and deep layer of the liquid filter bag, and the capture efficiency of solid or colloidal particles is high.   The filtrate surface of the liquid filter bag adopts a special single-line treatment, which not only effectively prevents the fiber from falling off and contaminating the filtrate, but also avoids excessive clogging of the filter holes by traditional rolling treatment, shortening its service life. All raw materials are pure white, without any special bleaching treatment, which fully meets environmental protection standards. Moreover, due to the three-dimensional filtration layer of the needle felt, when the liquid flows through the filter bag, due to the deep filtration mechanism, the particles will stay on the inner wall and deep layer of the liquid filter bag, and the capture efficiency of solid or colloidal particles is high   Author:Tammy Wechat/Whatsapp:+86 18366503918 Email:yatefilter01@163.com

The latest developed diatomaceous earth filter Advantages: 1. High filtration accuracy: can reach 0.1-2 microns 2. No consumables: The filter chip is made of high-quality original diatomaceous earth through exclusive technology sintering, no need to replace, no consumption, it is an excellent choice for cost saving 3. Backwashing function: Different from traditional core and bag filters, it can be backwashed with raw liquid or water 4. Save labor costs 5. Acid and alkali resistance: Physical and chemical properties are stable, acid and alkali resistance, corrosion resistance 6. High temperature resistance: Made of high temperature sintering, it is an excellent choice for high temperature resistance 7. It can filter viscous liquids, especially in the food and beverage industry. 8. If you want to filter wine, it will be an excellent choice. When you need to add diatomaceous earth powder or activated carbon powder to the liquid, the interception effect of this filter is beyond your imagination   If you want to know more about diatomaceous earth filters, please contact me Email:tammywang977@gmail.com Wechat:+86 18366503918 Whatsapp:+86 18366503918

As the world pays more and more attention to environmental protection and industrial sustainable development, YATE recently announced the launch of an innovative PP filter bag product, which aims to help the industrial filtration field achieve green upgrades and reduce environmental pollution.   This PP filter bag is made of advanced polypropylene material and has excellent chemical stability and filtration efficiency. Compared with traditional filter materials, PP filter bags have higher wear resistance, corrosion resistance and high temperature resistance, and can operate stably for a long time in harsh industrial environments.   YATE said that the research and development of this PP filter bag is to meet the demand for efficient and environmentally friendly filter materials in the industrial filtration field. By optimizing the structure and material of the filter bag, the PP filter bag can effectively intercept pollutants such as solid particles and oil droplets, reduce the discharge of wastewater and exhaust gas, thereby protecting the environment and reducing corporate operating costs.   It is understood that PP filter bags are widely used in many industrial fields, such as chemical, electric power, pharmaceutical, food, etc. In the chemical field, PP filter bags can be used to filter various corrosive media such as acids, alkalis, and salts; in the electric power field, PP filter bags can be used for environmental protection projects such as flue gas desulfurization and dust removal; in the pharmaceutical and food fields, PP filter bags can be used to filter liquid products such as liquid medicines and beverages.   YATE said it will continue to be committed to the research and development and application of environmental protection technology, and provide more efficient and environmentally friendly solutions for the industrial filtration field. At the same time, the company also called on more companies to join the environmental protection cause and jointly promote industrial sustainable development.   The launch of this new PP filter bag marks another important breakthrough for Google YATE in the field of environmental protection technology. We look forward to this product playing a greater role in the future industrial filtration field and making greater contributions to environmental protection and sustainable development.

Electrophoretic paint treated bag filter   The electrophoretic paint bag filter is a multi-purpose filtration equipment with novel structure, small size, easy and flexible operation, energy saving, high efficiency, closed operation and strong applicability. Electrophoretic paint bag filter is a new type of filtration system. The inside of the electrophoretic paint bag filter is supported by a metal mesh basket. The liquid flows in from the inlet and flows out from the outlet after being filtered by the filter bag. The impurities are intercepted in the filter bag and can be used again after replacing the filter bag.     The electrophoretic paint bag filter is simple to operate. When using it, you only need to install the filter bag of the required fineness grade into the filter cartridge, check whether the O-ring is intact, and then tighten the ring bolt of the filter cartridge cover, and it is ready to work. After the pump is started, the pressure gauge on the filter rises slightly, and the initial pressure is about 0.05MPa. As the use time increases, the filter residue in the cylinder gradually increases. When the pressure reaches 0.4MPa, the machine should be stopped and the cylinder cover opened to check the residue left in the filter bag. situation, the filter bag can be replaced and continued to be used (the filter bag can generally be reused after cleaning). It is generally appropriate to adjust the filter pressure to 0.1-0.3MPa, which can be adjusted through the return pipeline or the return valve on the pump. If the filter pressure is too high, it will damage the filter bag and the protective net, so special attention is required.   The outer shell of the electrophoretic paint bag filter is generally made of stainless steel. Inside, filter bags of different materials can be selected according to media characteristics, temperature, and filtration accuracy.   Features   1. The probability of side leakage of the filter bag is small, which effectively ensures the filtration quality. 2. Bag filter can carry greater working pressure, has small pressure loss, low operating costs and obvious energy saving effect. 3. The filtration accuracy of filter bags continues to improve, reaching 0.5μm. 4. Bag filter has large processing capacity, small volume and large dirt holding capacity. 5. Based on the working principle and structure of the bag filter system, it is convenient and quick to replace the filter bag, and the filter does not need to be cleaned, saving labor and time. 6. The filter bag can be used repeatedly after cleaning, saving costs. 7. Bag filter has a wide range of applications, flexible use and various installation methods.   Work flow and precautions for electrophoretic paint bag filters   From the operating principle, the electrophoretic paint bag filter is a pressure filtration equipment. Its main components include filter cylinder, filter cylinder cover and quick-opening mechanism, stainless steel filter bag reinforcement mesh, etc.   The electrophoretic paint bag filter is easy to operate. When using it, you only need to install the filter bag of the required fineness grade in the filter cartridge, check whether the O-type sealing ring is intact, and then tighten the ring bolt of the filter cartridge cover, and it can be put into operation. After the pump is started, the pressure gauge on the filter rises slightly. The initial pressure is about 0.05MPa. As the use time extends, the filter residue in the cylinder gradually increases. When the pressure reaches   When 0.2MPa, the machine should be stopped and the simple cover opened to check the residue left in the filter bag of the electrophoretic paint bag filter. The filter bag can be replaced and continued to be used (the filter bag can generally be reused after cleaning).   Application fields of electrophoretic paint bag filter   Main uses: paint, beer, vegetable oil, medicine, chemicals, petroleum products, textile chemicals, photosensitive chemicals, electroplating solution, milk, mineral water, hot solvent, latex, industrial water, sugar water, resin, ink, industrial wastewater, fruit juice , edible oil, wax, etc.

.gtr-container-p5q8r1 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 16px; max-width: 100%; box-sizing: border-box; } .gtr-container-p5q8r1 p { font-size: 14px; margin-bottom: 1em; text-align: left !important; word-break: normal; overflow-wrap: normal; } .gtr-container-p5q8r1 .gtr-section-title { font-size: 18px; font-weight: bold; margin-top: 1.5em; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-p5q8r1 ul { list-style: none !important; padding-left: 20px; margin-bottom: 1em; } .gtr-container-p5q8r1 ul li { position: relative; padding-left: 15px; margin-bottom: 0.5em; font-size: 14px; text-align: left !important; list-style: none !important; } .gtr-container-p5q8r1 ul li::before { content: "•" !important; color: #007bff; position: absolute !important; left: 0 !important; font-size: 1.2em; line-height: 1.6; } .gtr-container-p5q8r1 strong { font-weight: bold; color: #0056b3; } @media (min-width: 768px) { .gtr-container-p5q8r1 { padding: 30px; max-width: 960px; margin: 0 auto; } .gtr-container-p5q8r1 .gtr-section-title { font-size: 20px; } } In the precision-driven world of electronics manufacturing, every micron counts. The cleaning process for PCB and PCBA assemblies is critical, but it generates significant wastewater containing fluxes, solder pastes, oils, and fine particulate. Disposing of this waste is costly and environmentally taxing, while clogged spray nozzles from contaminated water can halt production, causing downtime and inconsistent cleaning results. The challenge is clear: how can electronics manufacturers achieve impeccable board cleanliness, ensure uninterrupted production, and meet environmental sustainability goals—all while controlling operational costs? The Solution: Advanced Closed-Loop Filtration for Wastewater Recovery Shandong Yate Filter Material Co., LTD presents a targeted engineering solution: our high-flow, multi-bag filtration systems designed specifically for PCB/PCBA cleaning line wastewater recovery. We transform your waste stream into a reusable resource, ensuring your cleaning sprayers operate flawlessly and your process runs continuously. Engineered for the Electronics Industry: Our 4-6 Bag Filter System At the core of our solution is a robust filter housing built to the highest standards. Featuring a sanitary-grade polished surface, our system prevents contaminant adhesion, facilitates easy cleaning, and meets the stringent hygiene requirements essential for sensitive manufacturing processes. But the true innovation lies within. Unmatched Filtration Precision: Down to 0.2 Microns The most common culprit behind clogged spray nozzles is sub-micron contamination. Our premium filter bags are engineered to achieve consistent filtration precision as fine as 0.2 microns. This exceptional performance captures the finest abrasive particles, residual pastes, and microscopic debris that would otherwise circulate back to your cleaning tanks and nozzles. The result? Zero nozzle clogging. Enjoy consistent spray pressure, uniform coverage, and perfect cleaning results on every batch, eliminating costly production pauses for maintenance and nozzle cleaning. Designed for High Flow and Maximum Uptime Electronics production demands speed. Our 4-6 bag configuration is designed for high flow rates, ensuring your cleaning machines have a continuous, ample supply of filtered water without becoming a bottleneck. The large filter surface area extends bag life, reduces change frequency, and maintains optimal flow with minimal pressure drop. The Ultimate in Operational Simplicity: Quick Change, Easy Maintenance We believe powerful technology should be simple to manage. Our filter system is designed for effortless operation: Quick-Change Bag Design: Replace spent filter bags in minutes, not hours. No specialized tools or complex procedures are needed. Minimal Maintenance: The intuitive design and durable construction keep routine upkeep simple and inexpensive. Reduced Waste & Cost: By recovering and reusing up to 95% of your cleaning water, you drastically reduce water procurement, sewage, and disposal costs. The extended bag life further lowers your consumable expenses. Beyond Cost Savings: A Commitment to Quality and Sustainability Implementing our wastewater recovery system is more than an economic decision; it’s a strategic upgrade. Enhanced Product Quality: Consistent, particle-free cleaning improves soldering quality, coating adhesion, and final product reliability. Sustainable Manufacturing: Significantly lower your water footprint and waste output, aligning your operations with global environmental, social, and governance (ESG) standards. Process Reliability: Build a predictable, uninterrupted production schedule free from the headaches of spray system failures. Partner with Shandong Yate for a Cleaner, Smarter Future For electronics manufacturers seeking to optimize their cleaning processes, the path forward is filtration. Shandong Yate Filter Material Co., LTD provides more than just filter bags; we deliver complete, reliable filtration solutions for industrial wastewater recovery. Our expertise in high-precision filtration, combined with our durable, user-friendly system design, makes us the ideal partner for the demanding electronics sector. Ready to eliminate nozzle clogs, reduce costs, and elevate your production sustainability? Contact Shandong Yate Filter Material Co., LTD today. Let our filtration experts analyze your specific PCB/PCBA cleaning wastewater challenge and tailor a recovery solution that guarantees performance, reliability, and value.

.gtr-container-k9p2q7 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 20px; max-width: 100%; box-sizing: border-box; font-size: 14px; } .gtr-container-k9p2q7 p { margin-bottom: 1em; text-align: left !important; font-size: 14px; } .gtr-container-k9p2q7 .gtr-heading { font-size: 18px; font-weight: bold; margin-top: 2em; margin-bottom: 1em; color: #0056b3; /* A strong blue for emphasis */ text-align: left; } .gtr-container-k9p2q7 ul { list-style: none !important; padding-left: 0; margin-bottom: 1em; } .gtr-container-k9p2q7 ul li { position: relative; padding-left: 20px; margin-bottom: 0.5em; line-height: 1.6; text-align: left; list-style: none !important; } .gtr-container-k9p2q7 ul li::before { content: "•" !important; position: absolute !important; left: 0 !important; color: #007bff; /* Accent color for bullets */ font-size: 1.2em; line-height: 1; top: 0.1em; /* Adjust vertical alignment */ } .gtr-container-k9p2q7 ol { list-style: none !important; padding-left: 0; margin-bottom: 1em; counter-reset: list-item; /* Initialize counter for the ordered list */ } .gtr-container-k9p2q7 ol li { position: relative; padding-left: 30px; margin-bottom: 0.5em; line-height: 1.6; text-align: left; list-style: none !important; } .gtr-container-k9p2q7 ol li::before { content: counter(list-item) "." !important; position: absolute !important; left: 0 !important; color: #007bff; /* Accent color for numbers */ font-weight: bold; width: 25px; text-align: right; top: 0; } /* Responsive adjustments for PC */ @media (min-width: 768px) { .gtr-container-k9p2q7 { padding: 30px 50px; max-width: 960px; /* Max width for better readability on large screens */ margin: 0 auto; /* Center the component */ } .gtr-container-k9p2q7 .gtr-heading { font-size: 20px; margin-top: 2.5em; margin-bottom: 1.2em; } } In the demanding world of fine chemical manufacturing, particularly in PVC additives production, filtration isn’t just a step—it’s a major operational challenge. The materials are often highly viscous, sensitive to air exposure (leading to powder formation), and prone to forming stubborn skins or residues after reactor processing. These factors lead to frequent filter clogging, costly downtime, high manual labor, and potential safety risks. For one such producer, this was a persistent bottleneck. Their process involved handling a specialized PVC additive that would solidify upon contact with air and form a hard “skin” post-reaction, consistently blocking traditional filters. Manual cleaning was dangerous, inefficient, and expensive. Understanding the Core Challenges: Material Sensitivity: Exposure to air altered the material state. Clogging & Residue: Reactor-induced skin formation rapidly fouled filters. Manual Dependency & Safety: Frequent, hazardous cleanings increased labor costs and risk. Downtime: Production halts for maintenance were cutting into output. The Yate Engineered Solution: A Smart, Closed-Loop Filtration System Shandong Yate Filter Material Co., LTD’s technical team responded not with an off-the-shelf product, but with a meticulously custom-engineered dual-stage filtration solution designed for complete closed-system operation. Primary Stage - Basket Filter: Acts as a robust pre-filter, capturing larger agglomerates and protecting the main system. Core Stage - Explosion-Proof Internal Scraping Self-Cleaning Filter: This is where innovation took center stage. Designed for fully sealed environments, it prevents air contact. Its integrated scraping mechanism automatically and continuously removes the sticky skin and residue from the filter surface during operation. The Intelligent Control: Dual Monitoring for Unmatched Reliability Beyond hardware, Yate implemented a sophisticated dual-control system: Differential Pressure Control: Automatically initiates self-cleaning when filter loading reaches an optimal set point. Liquid Level Control: Provides an additional layer of process assurance, managing flow to prevent pump or system issues. This automation ensures the system cleans only when necessary, maximizing filter media life and process continuity without any manual intervention. Tangible Results: From Problem to Full-Plant Adoption The impact was immediate and profound: Eliminated Manual Cleaning: No workers needed to handle the sensitive material or clean clogged filters. Zero Unplanned Downtime: Continuous, automated operation kept the production line running. Significant Cost Reduction: Drastic cuts in labor costs and maintenance expenses. Enhanced Safety: Closed, explosion-proof design minimized exposure risks. The client was not just satisfied—they were transformed. The solution proved so effective in reducing operational costs and boosting efficiency that they have repeatedly purchased more units, eventually retrofitting multiple production lines across their facility with the identical Yate system. Why This Case Matters for Your Chemical Processing Operation If you handle viscous fluids, shear-sensitive materials, or products that crystallize or form residues, this case study is a blueprint. It demonstrates that the right filtration technology, tailored to your specific chemistry and process, is a powerful strategic investment—not just a cost. Shandong Yate: Your Partner in Advanced Filtration At Shandong Yate Filter Material Co., LTD, we specialize in solving the toughest filtration puzzles in the chemical industry. We combine deep material science understanding with innovative mechanical design to deliver reliable, automated, and cost-effective filtration systems. Ready to transform your filtration process from a bottleneck into a beacon of efficiency? Contact Shandong Yate Filter today. Let our engineering team analyze your challenges and design a filtration solution that drives real cost savings and productivity gains for your plant.

.gtr-container-cs789 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; max-width: 100%; box-sizing: border-box; overflow-wrap: break-word; word-break: normal; } .gtr-container-cs789 p { font-size: 14px; margin-bottom: 1em; text-align: left !important; } .gtr-container-cs789 .gtr-title { font-size: 18px; font-weight: bold; margin-bottom: 0.5em; text-align: left; } .gtr-container-cs789 .gtr-subtitle { font-size: 14px; font-weight: normal; margin-top: -0.5em; margin-bottom: 1.5em; text-align: left; color: #666; } .gtr-container-cs789 .gtr-section-title { font-size: 16px; font-weight: bold; margin-top: 1.5em; margin-bottom: 1em; text-align: left; color: #0056b3; } .gtr-container-cs789 .gtr-subsection-title { font-size: 15px; font-weight: bold; margin-top: 1.2em; margin-bottom: 0.8em; text-align: left; color: #007bff; } .gtr-container-cs789 hr { border: none; border-top: 1px solid #eee; margin: 2em 0; } .gtr-container-cs789 ul { list-style: none !important; padding-left: 20px; margin-bottom: 1em; } .gtr-container-cs789 ul li { position: relative; padding-left: 15px; margin-bottom: 0.5em; font-size: 14px; text-align: left; list-style: none !important; } .gtr-container-cs789 ul li::before { content: "•" !important; position: absolute !important; left: 0 !important; color: #007bff; font-weight: bold; font-size: 1.2em; line-height: 1; } @media (min-width: 768px) { .gtr-container-cs789 { padding: 30px; max-width: 960px; margin: 0 auto; } .gtr-container-cs789 .gtr-title { font-size: 20px; } .gtr-container-cs789 .gtr-section-title { font-size: 18px; } .gtr-container-cs789 .gtr-subsection-title { font-size: 16px; } } High-Precision Multi-Stage Filtration Solution for Battery Binder Materials — A Proven Case Study from Shandong Yate Filter Material Co., LTD With the rapid development of lithium-ion batteries, the demand for high-performance battery materials continues to grow. As a critical component in battery manufacturing, battery binders—including anode binders, cathode binders, cathode dispersants, carbon coating binders, and separator binders—play a decisive role in electrode stability, conductivity, and overall battery performance. However, due to the high viscosity of these materials and their complex impurity composition, achieving ultra-fine filtration without compromising process efficiency remains a major technical challenge. This article presents a successful application case where Shandong Yate Filter Material Co., LTD designed and implemented a multi-stage precision filtration system to help a new materials manufacturer achieve stable, long-term, high-accuracy filtration down to 0.22 microns. Industry Challenge: High Viscosity and High Impurity Content The customer operates in the new materials sector, specializing in battery binder production. During actual production, their materials exhibited several filtration challenges: High viscosity, which increases filtration resistance Impurity content of approximately 20%, including gel particles, agglomerates, and undissolved solids Strict final filtration accuracy requirement of 0.22 microns, to meet downstream battery manufacturing standards Continuous production process requiring stable operation and minimal downtime Single-stage filtration or improper filter selection often leads to rapid clogging, pressure instability, frequent filter replacement, and inconsistent product quality. Customized Solution: Multi-Stage Filtration System Design Based on a comprehensive analysis of the customer’s process parameters, material properties, impurity distribution, and flow requirements, the technical team at Shandong Yate Filter Material Co., LTD designed a four-stage filtration solution to ensure both efficiency and precision. Stage 1: 50 Micron Internal Scraper Self-Cleaning Filter The first stage uses an internal scraper self-cleaning filter with a 50-micron filtration rating. Key functions: Performs coarse filtration to intercept large impurity particles Effectively reduces the impurity load on downstream filters Equipped with an internal scraping mechanism to continuously remove retained solids, ensuring stable pressure and long service life Ideal for high-viscosity fluids, minimizing manual cleaning and downtime This stage lays a solid foundation for the entire filtration system by protecting subsequent fine filters. Stage 2: 5 Micron Bag Filter The second stage consists of a bag filter with 5-micron filtration accuracy. Advantages: Strong dirt-holding capacity Cost-effective intermediate filtration Efficiently removes medium-sized impurities and soft agglomerates Significantly extends the lifespan of fine filter elements Bag filtration is particularly suitable for processes with relatively high impurity concentrations and variable particle sizes. Stage 3: 1 Micron Pleated Filter Cartridge The third stage employs a 1-micron pleated filter cartridge. Technical benefits: Large effective filtration area due to pleated structure High filtration efficiency with low pressure drop Excellent compatibility with binder materials Provides stable and uniform filtration performance This stage acts as a critical transition between medium filtration and ultra-fine filtration, ensuring system stability before the final polishing step. Stage 4: 0.22 Micron Pleated Filter Cartridge The final stage uses a 0.22-micron pleated filter cartridge, achieving the customer’s ultimate filtration requirement. Key results: Removes submicron particles and micro-gels Ensures high purity and consistency of the final product Meets stringent requirements for lithium battery electrode manufacturing Improves downstream coating quality and battery performance stability Operational Results and Customer Feedback Since commissioning the system, the customer has reported excellent operational stability and filtration performance: Stable filtration accuracy consistently reaching 0.22 microns Significantly reduced filter replacement frequency Improved production efficiency and reduced maintenance costs No adverse impact on material rheology or chemical properties High consistency in finished product quality The customer confirmed that the system has been running reliably under continuous production conditions, with performance exceeding expectations. Why Choose Shandong Yate Filter Material Co., LTD? At Shandong Yate Filter Material Co., LTD, we specialize in industrial liquid filtration solutions for demanding applications, particularly in new materials, lithium battery materials, chemicals, coatings, and polymers. Our core advantages include: Professional technical team with rich industry experience Customized filtration system design based on real operating conditions Full range of filtration products, including self-cleaning filters, bag filters, and pleated cartridges Strict quality control and reliable product performance Comprehensive pre-sales technical support and after-sales service We believe that filtration is not just a product, but a system engineering solution. Only by fully understanding customer processes can we deliver long-term value. Conclusion As battery technology continues to evolve, higher standards for material purity and process stability are becoming the norm. Through a well-designed multi-stage filtration strategy, Shandong Yate Filter Material Co., LTD successfully helped a new materials customer overcome high-viscosity and high-impurity challenges, achieving ultra-fine filtration with outstanding operational reliability. If you are looking for a professional filtration solution for battery binders or other high-demand materials, we welcome you to contact Shandong Yate Filter Material Co., LTD. Our team is ready to provide tailored solutions that enhance product quality and production efficiency.

Sunflower oil filtration case   Sunflower seed oil is a vegetable oil extracted from sunflower seed kernels. The content of vitamin E in the oil exceeds that of most vegetable oils. Eating sunflower seed oil is beneficial to human health and is favored by consumers in the market. So today Please ask the engineer of Shandong Yate Filtration Material Co., Ltd. to introduce the sunflower seed oil filtration process in detail. Let’s take a look together.   Pretreatment - grinding - leaching - degreasing - sedimentation - filtration - deodorization     You can clearly see that there are four parts in the picture above: bag filter, core filter, sanitary electric centrifugal pump, and trolley.   1.Bag Filter: The bag filter adopts simple and fast switch operation to minimize downtime; the filters adopt the industry-recognized lifting ring quick-opening and rocker lifting ring quick-opening designs, which are safe and reliable; the side-entry conflict design ensures that the liquid can be completely Discharge, the tangent position of the height can be reduced; it is more convenient to install pipelines.   2.Cartridge Filter: The pleated filter element filter is made of SUS316L or SUS304 stainless steel. It uses the pleated filter element as the filter element. It can filter gas, liquid, particles and bacteria above 0.1 micron, with high filtration precision, fast filtration speed, less adsorption, and no media shedding. It has the advantages of no leakage, acid and alkali resistance, corrosion resistance, easy cleaning, and rice flushing function. It is an ideal filtration equipment for biomedical pure water, food and beverage, biochemical water treatment and other industries.   3.Pump:  Pumps are divided into two forms, namely pneumatic diaphragm pumps and electric centrifugal pumps. The differences are as follows: Pneumatic diaphragm pump: suitable for viscous liquids. If the liquid to be filtered is as viscous as honey, a pneumatic diaphragm pump is needed. A pneumatic diaphragm pump needs to be used with an air compressor. The air compressor is a very common small device that you can buy anywhere. Electric centrifugal pump: suitable for liquids without viscosity like milk. If you want to filter high-quality wine, you need to use an explosion-proof electric centrifugal pump.   4. About the trolley The size of the trolley is customizable and will adjust to the size of the device, making it easier to move the filters while you are in use. If you don’t need a stroller, that’s fine too                                                      

Xanthan Gum Final Filtration System Case       Xanthan gum is an important industrial raw material, widely used in petroleum, chemical industry, food, medicine and other fields   Xanthan gum needs to be extracted with ethanol in large-scale industrial production. The extract (used ethanol) needs to be distilled to increase the concentration and purity before being reused. However, some xanthan gum is dissolved in the extract. During the distillation process, xanthan gum The glue will precipitate into a solid state and adhere to the distillation tray. A small amount of adhesion will reduce the distillation efficiency and increase energy consumption. A large amount of adhesion will directly cause the distillation device to be unable to work and halt production. The existing technology does not directly send the extract liquid to the distillation device for distillation. It stops working for about a week, and the distillation system is opened to clean the trays. After cleaning, the trays can be distilled again. This not only wastes manpower and material resources, but also hinders the continuous progress of production. Large-scale In order to ensure continuous production, manufacturers can only equip two sets of distillation systems. While cleaning one set, they turn on the other to achieve continuous production, which generates a lot of waste.   The final xanthan gum liquid is in a very thick state, with impurity particles of varying sizes and containing a large amount of floc. A filter layer system is required to complete the final filtration work.   In order to improve production efficiency and reduce labor costs. Yate launches a fully automatic external scraper filter + bag parallel filter system for you. With a filtration precision of 200 microns, you can perfectly complete the filtration work and get the liquid you ultimately need.